Decided to try and knock out a couple of DIY Panniers over the weekend, i just can't justify (or afford) spending min £600 for a set at the moment so hopefully these'll see me through for a few months...
Original 20mm Army Ammo Boxes from EBay - £20 each
(Ignore the dog in the corner, he's got a habit of hanging out in the garage with me)
Rubbed them down with some Course Wet/Dry, re-primed and fitted to rack
Got a couple of Cheap Spray's from Halfords, Matt Black and Ford Blazer Blue (looked like a good match on the cap, bit too dark in reality). Also added some Tie Down loops to the lids (B&Q Kitchen Handles - £10)
Made up a "Z-Bracket" to fit over bottom rack bar & 4 * SWA Cable cleats on remianing sides are bolted though & fixed inside using Wingnuts/spring washers for anti-vibration.
Fitted to the Transalp for a Test run...
And after a couple of hours riding they haven't fallen off...
All-in-all pretty happy with the results, not going to win any paint competitions (didn't bother rubbing down between coats and only forked out for a can of each colour/primer so barely had enough)
Obviously the main disadvantage is the weight compared to ally, but for £70 output (approx 90% Cheaper?), it's a happy compromise for me, (plus if i destroy them it won't break the bank!)
Another set of DIY Panniers...
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anthony29040
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Re: Another set of DIY Panniers...
they look bang on sizing wise,and they look fine nice job.
cheers tony.
cheers tony.
Re: Another set of DIY Panniers...
Thanks for sharing, I would not worry about the colour matching as the one I have fitted to my bike was left army green. They are heavy but they are also stronger than most ally jobs and also have a waterproof seal so a damn good budget solution, Cheers (thumbs)
Re: Another set of DIY Panniers...
Well impressed , I really like the "can do attitude" . Perfectly good for the job (thumbs) ,as one who does a bit of long hauling ,, when you are a long way from home,, function over form is deffo the key (thumbs)
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James_Death
- Posts: 191
- Joined: Wed Dec 14, 2016 7:31 am

