Another set of DIY Panniers...

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Millenium_Transalp
Posts: 32
Joined: Sat Jan 14, 2017 11:14 am

Another set of DIY Panniers...

Post by Millenium_Transalp »

Decided to try and knock out a couple of DIY Panniers over the weekend, i just can't justify (or afford) spending min £600 for a set at the moment so hopefully these'll see me through for a few months...

Original 20mm Army Ammo Boxes from EBay - £20 each
(Ignore the dog in the corner, he's got a habit of hanging out in the garage with me)

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Rubbed them down with some Course Wet/Dry, re-primed and fitted to rack

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Got a couple of Cheap Spray's from Halfords, Matt Black and Ford Blazer Blue (looked like a good match on the cap, bit too dark in reality). Also added some Tie Down loops to the lids (B&Q Kitchen Handles - £10)

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Made up a "Z-Bracket" to fit over bottom rack bar & 4 * SWA Cable cleats on remianing sides are bolted though & fixed inside using Wingnuts/spring washers for anti-vibration.

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Fitted to the Transalp for a Test run...

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And after a couple of hours riding they haven't fallen off...

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All-in-all pretty happy with the results, not going to win any paint competitions (didn't bother rubbing down between coats and only forked out for a can of each colour/primer so barely had enough)

Obviously the main disadvantage is the weight compared to ally, but for £70 output (approx 90% Cheaper?), it's a happy compromise for me, (plus if i destroy them it won't break the bank!)
anthony29040
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Re: Another set of DIY Panniers...

Post by anthony29040 »

they look bang on sizing wise,and they look fine nice job.

cheers tony.
bond_yzf
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Re: Another set of DIY Panniers...

Post by bond_yzf »

Fantastic job well done matey
onslowe
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Re: Another set of DIY Panniers...

Post by onslowe »

Thanks for sharing, I would not worry about the colour matching as the one I have fitted to my bike was left army green. They are heavy but they are also stronger than most ally jobs and also have a waterproof seal so a damn good budget solution, Cheers (thumbs)
boatman
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Re: Another set of DIY Panniers...

Post by boatman »

Well impressed , I really like the "can do attitude" . Perfectly good for the job (thumbs) ,as one who does a bit of long hauling ,, when you are a long way from home,, function over form is deffo the key (thumbs)
RandG
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Re: Another set of DIY Panniers...

Post by RandG »

Top job (thumbs)
James_Death
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Re: Another set of DIY Panniers...

Post by James_Death »

Totally Bad Ass....
geoham
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Re: Another set of DIY Panniers...

Post by geoham »

Good job and they look the part (thumbs)
wispyone
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Re: Another set of DIY Panniers...

Post by wispyone »

I'm liking the look of those, nice neat job
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cozi70
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Re: Another set of DIY Panniers...

Post by cozi70 »

Nice job pal.
I've a mate who did a similar build for a gsa,licked with silver paint.
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