My 1993 DR350 Story 2012 - 2025

Where you've been and what you done
Thedktor
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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

.
Oct 2022 and a Puncture....

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I've mentioned before that I do quite a lot of miles and invariably get a few punctures each year with it. Normally I deal with them without issue, apart from an incident a few years years back when I discovered that the spare tube in my rucksack had a split, and, my patch glue had dried up! :shock: :?

Ooops, lesson learnt and I now check these things regularly.

Except..... my pump, which on the occasion of this picture refused to work until I had spent some time trying to work out which of the little valves in it was not working correctly. And then the spare tube, which I had previously checked, kept going down and I had to repump the tyre several times to get home. :?

Oh well, another adventure, and we made it back to base fortunately and only a little bit late for lunch.

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Dec 2022 and yes the pic is just for reference as this is my DRZ. I had decided to keep running the old DR through the winter as well but needed to wire in my Gerbing heated gear. This normally runs straight off the battery, but there is no battery on the DR!
There is a capacitor instead, but having never put a meter on the electrics I thought it best to check the working voltage. Fired up the bike and was pleased to see a steady 14V dc just like any bike with a battery. A couple of crimp connectors later and I had heating on tap and was able to enjoy being warm, in the cold.

A few weeks on and after stopping a couple of times to clear a way through some fallen trees the heat controller flashed red angrily at me and stopped working! 😕 Well that was annoying, and later when home I checked the bike's voltage suspecting the regulator may have failed and blown the controller. Well, there it was again, a nice steady 14V no matter how much I revved the bike, hmm.

After restarting the engine several times by pure chance I left the voltmeter connected when switching off and it jumped up to 30V! 😮 Ooh. A few more tries and the voltmeter read 40, even 50V!

Well, that's why the controller blew - when switching off the capacitor was dumping all of it's charge and giving out this voltage spike.

After studying the wiring diagram I worked out that when the ignition key is turned off it isolates everything electrical from the capacitor (or battery) so it stays in a charged state. But of course the heat controller is wired-on direct and subject to the high voltage.
However, using the kill switch instead, everything on the 12V line stays connected and the capacitor quickly drains through the lights, and there is no voltage spike. Of course, leaving the bike several minutes has the same effect as the capacitor drains away from internal leakage.

Anyway, whatever the cause or result - it was an expensive discovery! 😕

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Last pic from 2022. It was Boxing Day and and I was unexpectedly presented with a few hours to myself so had to jump on my favourite bike and go for a quick spin.

Unfortunately I lost about 10 minutes of my precious time trying to kick the DR into life which was having one of its occasional temperamental moments ... :?

But once started it ran perfectly, as it always does, and I forgave its little indiscretion. It was soon back to being my favourite bike again ;) 8-)
- Steve



Southampton area

DR350, 349, DRZ, 701
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Re: My 1993 DR350 Story 2012 - 2025

Post by Snaf MKII »

Get you home puncture resolution for a short ride out without spares.
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Re: My 1993 DR350 Story 2012 - 2025

Post by Hugh »

Greetings,

Thanks be to the Gods for cable ties and gaffer tape :lol:

TTFN

Hugh.
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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

Ah, I have never tried the cable tie trick, I don't recall ever having a puncture near enough to home!


OK, so Into 2023 now, an uneventful year but actually really nice: the weather was good and I was able to split my time well between work, family, and the bikes. The DR was used a lot, and a minor milestone for this bike is to come. Of note is that the picture is February so the DR was included in the winter duty again, though the poor DRZ has to take over when there's salt on the roads!


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Feb 2023. On Salisbury Plain it is not unusual to see a tank trundling to and from the Tidworth training area and they are quite intimidating when passing close by! Normally you see or hear them a way off and can keep a wide berth.
The other day I was deep in the Larkhill area, on a legal byway, and I hear a blood-curdling engine roar from the trees to my right and there is a tank heading straight for me at full chat! 😲 😲

I nearly pooped myself , and quickly accelerated away only to be confronted by three more criss-crossing the byway ahead! 😲
Quite unnerving - needless to say I came back a different way 😜

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On my YouTube are three videos of tanks/tracked infantry vehicles passing close by if you are interested ;)


https://www.youtube.com/@DRSmoto/videos


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End Feb 2023 and we hit 40,000 miles. 11 years before when I picked it up it was on 15,000 miles , and was in quite a bad state - it is remarkable how robust these bikes are to have come back from that and do another 25,000 miles with no bother!
Well, I have replaced the rings and cam chain, but they are essentially consumables when you use a bike alot.
- Steve



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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

March 2023: The next short tale is not about tanks this time but another large(ish) sort of vehicle....

I was out late one afternoon and overtook a dustbin lorry going up a steep hill. It was unusual to see a dustbin lorry at that time of day, and it was going in the opposite direction to the depot, strange. But once over the hill my mind switched to the realisation that the lorry was starting to catch me up! The driver must have been seriously thrashing the thing and I had to speed up to over 70 to keep ahead!

I turned off the main road for a cross-country short cut, and once back on the main route to my surprise the bleedin dustbin lorry appears behind again and is rapidly catching me up, again! 😮😮 😮

I was turning off in a couple of miles so sped up and then turned down a narrow country lane, only to be confronted by ..... another dustbin lorry! 😲😲

I glance in my mirror and right behind is the first dustbin lorry !! - bloody hell they are trying to recycle me! 😳😱

But at this point it became clear that I was not being hounded by rogue lorries, but the first one had come to rescue the 2nd, which had broken down.....

Aha. 😉
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May 2023 - it is always a relief when spring arrives after the cold and dark winter. I still go out, but just prefer it when it is warmer :roll:

42,000 miles showing, well you might not be able to see it ;)
I don't over analyse these things but at 60mpg that is about 33 gallons of petrol and it wasn't even half way into the year.

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- Steve



Southampton area

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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

1st August 2023 marked the DR's 30th birthday, or at least the anniversary of when it was first registered.

I know the original owner well, but ironically lost touch for a few years in the early 90's when he bought this. In the late 90's we rode together again when I had bought my first DR350, an electric start model ;)

Anyway this brochure is for a 1993 DR350S, and what my [current] DR350 looked like when new...

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Quite interesting I think, but that's just me ;) :P
- Steve



Southampton area

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Re: My 1993 DR350 Story 2012 - 2025

Post by Richard Simpson Mark II »

Mine was just like that one.

Read a test in an American magazine...can't remember which...that concluded "Hands down, this is the best four-stroke trail bike ever to come out of Japan" and went and ordered one.

Still think that verdict stands today!
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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

Yes I can only agree with you Richard and would buy one in a shot if they were made available new again. I am not ready to risk long term ownership on a Chinese type bike I have to say.

The pic is another from 2023 and a typical scene in southern England. Well, unfortunately it is not always sunny, and it can rain a lot, often when you are on the bike, hmm.... :/

In these conditions it is good practice to keep on top of the ol' maintenance, keeping the wheel bearing seals and suspension parts regularly greased to keep the water out.

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Next pic: I think I have posted pictures at this view point before, it is a lovely spot to pause and appreciate the countryside available just a short distance from the crowded built-up areas of Portsmouth and Southampton....

This is on the west edge of Buster Hill, with the village of East Meon in the far distance.

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- Steve



Southampton area

DR350, 349, DRZ, 701
Thedktor
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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

Oct 2023 and I had to drag the bike under this tree! Well, I could have turned round and taken a detour of a few miles, but you know how it is, even when you are old enough to know it will hurt ;)


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Pic below the Devil's Punchbowl, Hindhead. About an hour earlier I approached a mini-roundabout with some caution, as you do on a bike. Well, it was a good job I was riding defensively as a large lorry from the left ignored me completely and pulled onto the roundabout.

Now, I was already on the roundabout at this point so stopped very abruptly and looked up at the driver. He looked back down at me, but instead of stopping as I expected he just continued, his back wheels cutting right across the middle of the roundabout to where I was sat! :shock: :shock: :shock:

Oh sh..... no time to back up so just turned the bars to try and gain a few inches but the lorry's back wheel still clipped my front tyre with quite a jolt. The lorry driver finally realised what had happened and stopped. :roll: :roll:

I realised I was ok, as was the bike, so unleashed the most eloquent words I could find at the driver, and then rode off to enjoy the rest of my ride. 8-)


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- Steve



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Re: My 1993 DR350 Story 2012 - 2025

Post by Thedktor »

.
.
DR down!! :o :shock: :shock: :?

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It was November 2023, and it didn't actually breakdown, but when I plugged in my heated jacket the controller flashed red angrily at me and turned off.

Hmmm. A cold ride followed, and once home I found the the bike was only putting out 6V, though strangely the the indicators worked fine and the headlight still shone quite brightly.

A bit more digging and I find the generator is only producing 15V ac on all 3 phases when it should be 50+ VAC.
Swapped out the stator with an untested spare and was very pleased to get the required 50-60 VAC as desired, but.... the output of the rectifier is still only 6V dc. hmm?

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Swapped in another rectifier/regulator, but still just 6V dc .... what???

This was quite puzzling until I had a bit of a brainwave and connected up a 12V battery. Kicked the bike into life and a healthy 14.5v charge appeared - ah, so the rectifier needs a load to work properly and I now know what the problem is. In lieu of a battery the bike has a capacitor fitted which was obviously "kaput".

Fitted a new one, and electrical power has been working fine since! :) 8-)
- Steve



Southampton area

DR350, 349, DRZ, 701
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