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XT660R Cuts Out

Posted: Wed May 31, 2017 7:27 am
by Nigel Newman
Hi, my 04 XT660R has just randomly cut out a couple of times whilst I've been riding it ! I haven't stalled it or knocked the engine cut-out switch, it's just cut out ! It starts fine again straight away but it's just annoying as well as being a little bit dangerous !!
Has anybody else had this problem or know of a possible reason why it's doing it & of course I'm looking for a solution to it ?
Thanks
Nigel.

Re: XT660R Cuts Out

Posted: Wed May 31, 2017 8:30 am
by cozi70
Raising the tick over speed to roughly 1500rpm helps.
It can be measured via the dash diagnosis mode.

Re: XT660R Cuts Out

Posted: Wed May 31, 2017 9:27 am
by DaleC
As Cozi says - 1,500RPM idle.

Also, have a read of these threads on xt660.com that is a wealth of info on this very topic:
http://www.xt660.com/showthread.php?t=21915

The bible of fueling issues:http://www.xt660.com/showthread.php?t=23042

With respect to the first topic above, the TPS (throttle position sensor) was a recall item on the 2004 model. It may be worth taking it to a dealer who can confirm that this has been done. The thread above notes it is a free recall.

The CO settings are managed through the dash and with a little googling, you can find the owners manual which demonstrates how to alter these values.

Good luck!

Re: XT660R Cuts Out

Posted: Wed May 31, 2017 9:58 am
by Nigel Newman
Thanks for your replies. Will have a tinker & let you know the outcome :)

Re: XT660R Cuts Out

Posted: Sun Jun 04, 2017 5:28 pm
by robthebrick
I recently bought a 660r 2004, it cut out 2 somtimes 3 times on my 30 min comute to work.I got my money back.